If you’re looking for something to give your business an edge, you should consider upgrading to custom AC motors. Not sure what a custom AC motor is or how it can benefit you? Read on, you’re about to find out!
What Are Custom AC Motors and How Do They Work?
The key characteristic that defines a custom AC motor is that it operates using alternating current. There are other differing characteristics, however, this one is fundamental for understanding precisely how an AC motor works.
An AC charge will flow in one direction around a circuit; however, the direction in which the current flows can be reversed, and this does occur regularly. This implies that changing the current direction will be determined by the voltage change on an AC circuit. By contrast, the DC motor current will only flow in one direction around a circuit, and hence the voltage on a DC circuit remains constant.
The current within a custom AC motor relies on a device called an alternator, which is responsible for changing (or alternating) the charge direction. An alternator is a basic electrical generator, whereby an electromagnetic field (EMF) is created when electricity is passed through a spinning rotor shaft. The rotor itself revolves within a set of static wire coils – called a stator – causing the EMF to change direction, as the rotor shaft turns relative to the stator.
Different Types of Custom AC Motors
A custom AC motor is a standard type of electric motor that is powered by an alternating current (AC). Like most efficient and practical motors used in everyday household and industrial applications, AC motors give a comparatively efficient mechanical energy process based on a simplistic electrical input signal.
AC motors are easily differentiated from other electrical motor types by certain important criteria. The most basic is that a customer AC motor relies explicitly on alternating current traversing around its circuit to produce sufficient mechanical energy.
Custom AC motors are also different from DC motors in that AC motors mostly do not include any brushes. This implies a reduced need for maintenance costs and replacement parts for an AC motor. Also, most users will regularly expect these motors to have a longer life expectancy as a result.
The output speed for many types of AC motors is typically delivered by a frequency drive control system, which also differs from how a DC motor is powered.
AC motors are commonly implemented in a diverse list of familiar consumer goods and industrial machinery, mainly due to their stability and durability, associated low manufacturing costs, and their overall general affordability.
There are different AC motor types currently available in the marketplace, and each type has different characteristics and output capabilities. When planning to purchase an AC motor, the following motor types are likely to be among the types that will be researched:
- Induction AC Motor
- Brushless AC Motor
- Squirrel cage AC Motor
- Synchronous AC Motor
- Shaded-pole AC Motor
Where Are Custom AC Motors Typically Used?
AC Motors are principally used in domestic household appliances as a result of their comparatively low manufacturing costs and sturdiness. Custom AC motors are also broadly applied in industrial applications.
What Applications are Custom AC Motors used for?
Custom AC Motors can be found in various household appliances and applications, including the following:
- Basic power tools
- Clocks
- Disk drives within computers and tablets
- Washing machines and drying machines
- Audio turntable entertainment systems
- Ceiling and desk fans
Industrial applications where custom AC motors are used are as follows:
- Water pumping machinery
- Commercial air blowers
- Conveyors and conveying belt electrical driven systems
- Compressor devices.
How Does Telco Design And Build Custom AC Motors?
Skilled design vendors, such as Telco Intercon, can safely and expertly create or modify custom AC electric motors to suit a wide range of customer requirements – and this can be completed promptly too.
In the process, they can spare the users valuable time and worry of attempting to adapt an application to an AC motor that is simply not suited to perform.
What Are the Benefits of Using Custom AC Motors?
A custom AC motor can offer various benefits:
Efficiency
Customized AC motors will operate as efficiently as possible. Wear and tear will decrease, minimizing the risk of costly repairs and maintenance that could delay production activity.
Risks & Associated Costs
Vendors regularly accept the risks of a customized AC motor. In contrast, modifying an existing motor yourself will increase the risk of degrading the unit, not to mention the cost of replacement parts and any damages incurred.
Exact Specifications
AC motor customization enables end-users to design a unit according to their exact specifications – rather than having to purchase an off-the-shelf model – that might only partially satisfy their requirements.
The key differentiator between the most basic types of custom AC motors is how their rotors are constructed and manufactured – as this generally determines the range of their practical capabilities.
As with all electrical components, the ideal motor choice will depend upon the specific task to accomplish, and the exact role one needs from a custom AC motor.
Why not contact the Custom AC motor experts at Telco Intercon, they will gladly discuss all of your gear motor needs, and they can advise and deliver the right optimized solution to satisfy all of your requirements.
Telco’s Custom AC Motors
TelcoMotion Custom AC motors are designed for optimum efficiency and low noise. Frame sizes of 3.11a, 3.42a, and 3.86a are available with a maximum output of 1/4HP.
These motors are UL Recognized Components and have a wide variety of output power options to meet your application needs.
Additionally, we can customize our AC motors to meet specific application requirements of specialized shafting, lead configurations, and terminations, the addition of gearboxes or brakes, specific performance requirements, and the like.
We can also provide complete assembly capability to install a motor into a customer application to provide a completely tested and inspected unit.
From our on-site warehouse, we can ship to Kanban requirements or Just In Time to reduce customer inventory.
Features
Frame Size: 3.11″, 3.42″, and 3.86″
Max. Output: 1/4 HP (186 W)
Max. Torque: 7.6 Lb-in
Poles: 2 and 4 Poles
Phase: Single
Insulation Class: F (155 ° C)
Operating Temperature: – 10° C to +40° C
Shaft Material: Stainless Steel
Options: Brakes and Gearboxes
115 and 230 VAC
50 or 60 Hz
Applications:
Electric Actuators: Security Gates, Valves
Heating and Cooling Equipment: Humidifiers, Factory Ventilation
Medical Equipment: Chairs, Hospital Beds
Office Equipment/Business Machines: Copy Machines, Currency Sorters
Pumps: Carbonators, Pool, and Spa
Food Products: Blenders, Ice Cream Dispensing Machine
Blowers: Furnace, Exhaust
Customization: Shafting, Harnesses, Performance, Housings, Complete unit assembly
Want the Best Custom AC Motors Money Can Buy? Find Them Today, at Telco!
If you’re going to spend the money on a custom AC motor, you’ll want to make sure it is dependable and runs like a dream. The only place you’re going to find a motor like that is right here at Telco.
Looking for custom AC motors that you can count on? Call Telco today!
